You can download a PDF of our standard Plastic Card Mailers (many to choose from),
or we can create a custom plastic mailer die shape of none of them suit your needs.
![]() ![]() Plastic Postcard Mailers Pricing Without Mailing Services Standard Plastic Mailers are 5.5″ x 4″ Various Punch-Out Card Options and other Sizes Also available Prices include full color printing one side or both Standard 30 mil Plastic Card Thickness • Standard Production Time 5 business Days • RUSH may be possible (by request) |
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Quantity and Printing Options |
250 | 500 | 1,000 | 2,000 | 3,000 | 4,000 | 5,000 | 7,500 | 10,000 | 20,000 | 25,000 | > 25M |
Full Color Printing on Both Sides |
$495 | $504 | $468 | $490 | $678 | $874 | $1,096 | $1,565 | $2,160 | $3,456 | $4,244 | Quote |
Same thickness of a standard credit card (30 mil ). See pricing table below for Additional features you may require on your plastic cards |
![]() ![]() Plastic Postcard Mailers Pricing WITH Mailing Services Standard Plastic Mailers are 5.5″ x 4″ Various Punch-Out Card Options and other Sizes Also available Standard 30 mil Plastic Card Thickness • Standard Production Time 5 business Days • RUSH may be possible (by request) |
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Plastic Postcard Mailers Pricing WITH Mailing Services |
250 | 500 | 1,000 | 2,000 | 3,000 | 4,000 | 5,000 | 7,500 | 10,000 | 20,000 | 25,000 | > 25M |
$565 | $579 | $596 | $695 | $936 | $1,127 | $1,322 | $1,723 | $2,189 | $3,713 | $4,555 | Quote | |
Pricing on this chart includes variable addressing for bulk rate mailing services, CASS, NCOA, Presort and Drop off at USPS. Postage is not included.For postage rates on bulk rate mailing, see the Postage Rates Table.Same thickness as a standard credit card (30 mil ). See pricing table below for Additional features you may require on your plastic cards |
Variable Data: variable data options include any sort of personalization you may need, including (but not limited to) consecutive numbering, individual names, PIN numbers or other unique ID numbers, unique barcodes on each card (with or without human readable characters printed below), or anything that makes each card unique.
Below are upcharge costs for various add-on options you may want included on your plastic mailers. Lanyard Punched Cards – No additional Charge for lanyard holes, if needed (for badges / ID cards hanging on a string) |
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Optional Add-Ons | 250 | 500 | 1,000 | 2,000 | 3,000 | 4,000 | 5,000 | 7,500 | 10,000 | |
Variable / Encoding / Barcoding* | $43 | $43 | $43 | $70 | $83 | $97 | $110 | $144 | $178 | |
Scratch Off |
$62 | $68 | $80 | $104 | $127 | $151 | $175 | $234 | $294 | |
Signature Panel | $63 | $70 | $83 | $110 | $137 | $164 | $192 | $260 | $328 | |
Matte Writable Laminate | $28 | $32 | $40 | $56 | $72 | $88 | $103 | $142 | $181 | |
Acrylic Laminate | $26 | $28 | $33 | $42 | $50 | $59 | $68 | $90 | $112 | |
Thermal Laminate - 1 Sides | $37 | $50 | $75 | $122 | $168 | $213 | $258 | $370 | $483 | |
Thermal Laminate - 2 Sides | $51 | $77 | $127 | $223 | $315 | $406 | $496 | $720 | $946 | |
Magnetic Stripe - 1/2" | $64 | $71 | $85 | $113 | $141 | $170 | $198 | $270 | $342 |