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Payment Methods Free Professional File Checking Services Free Proofs of Your Art Files plastic card mailers with punch out plastic card

Plastic Postcard Mailers

  1. Custom printed plastic postcards with punch-out cards for a standard wallet card, wallet card + key tag combo (with 1-2 key tags) as well as many other configurations
  2. Fast production, typically about 5 business days (rush may be available)
  3. Highest quality printing / Made in the USA
  4. Trust:  Trusted quality & great customer service
    — See our customer reviews on Google!
  5. Many add-ons available, including barcodes, QR codes, variable data, magnetic stripe options, scratch-off area & signature panel
  6. Mailing services are also available


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You can download a PDF of our standard Plastic Card Mailers (many to choose from),
or we can create a custom plastic mailer die shape of none of them suit your needs.


fast 5-day production order printing now
Plastic Postcard Mailers

Pricing Without Mailing Services

Standard Plastic Mailers are 5.5″ x 4″
Various Punch-Out Card Options and other Sizes Also available
Prices include full color printing one side or both
Standard 30 mil Plastic Card Thickness • Standard Production Time 5 business Days • RUSH may be possible (by request)
Quantity and
Printing Options
250 500 1,000 2,000 3,000 4,000 5,000 7,500 10,000 20,000 25,000 > 25M
Full Color Printing
on Both Sides
$495 $504 $468 $490 $678 $874 $1,096 $1,565 $2,160 $3,456 $4,244 Quote
Same thickness of a standard credit card (30 mil ).
See pricing table below for Additional features you may require on your plastic cards
fast 5-day production order printing now
Plastic Postcard Mailers

Pricing WITH Mailing Services

Standard Plastic Mailers are 5.5″ x 4″
Various Punch-Out Card Options and other Sizes Also available
Standard 30 mil Plastic Card Thickness • Standard Production Time 5 business Days • RUSH may be possible (by request)
Plastic Postcard Mailers
Pricing WITH
Mailing Services
250 500 1,000 2,000 3,000 4,000 5,000 7,500 10,000 20,000 25,000 > 25M
$565 $579 $596 $695 $936 $1,127 $1,322 $1,723 $2,189 $3,713 $4,555 Quote
Pricing on this chart includes variable addressing for bulk rate mailing services, CASS, NCOA, Presort and Drop off at USPS.
Postage is not included.For postage rates on bulk rate mailing, see the Postage Rates Table.Same thickness as
a standard credit card (30 mil ). See pricing table below for Additional features you may require on your plastic cards

barcodeVariable Data: variable data options include any sort of personalization you may need, including (but not limited to) consecutive numbering, individual names, PIN numbers or other unique ID numbers, unique barcodes on each card (with or without human readable characters printed below), or anything that makes each card unique.


Additional Add-On Features available for Your Plastic Cards

Below are upcharge costs for various add-on options you may want included on your plastic mailers. Lanyard Punched Cards – No additional Charge for lanyard holes, if needed (for badges / ID cards hanging on a string)
Optional Add-Ons 250 500 1,000 2,000 3,000 4,000 5,000 7,500 10,000
Variable / Encoding / Barcoding* $43 $43 $43 $70 $83 $97 $110 $144 $178
Scratch Off
$62 $68 $80 $104 $127 $151 $175 $234 $294
Signature Panel $63 $70 $83 $110 $137 $164 $192 $260 $328
Matte Writable Laminate $28 $32 $40 $56 $72 $88 $103 $142 $181
Acrylic Laminate$26$28$33$42$50$59$68$90$112
Thermal Laminate - 1 Sides $37 $50 $75 $122 $168 $213 $258 $370 $483
Thermal Laminate - 2 Sides$51$77$127$223$315$406$496$720$946
Magnetic Stripe - 1/2" $64 $71 $85 $113 $141 $170 $198 $270 $342




Summit Printing
— Your Discount Plastic Postcard Mailers Printing Source —

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